Precision Aluminum Casting Parts — OEM Custom Solutions

Rotocast's thin-walled aluminum castings are produced in wall thicknesses ranging from 1/4 inch to 3/8 inch. This uniform wall thickness is critical for achieving quick and consistent heat transfer to the resin during the rotational molding process, improving cycle times and part quality.

Rotocast offers a wide range of surface finishes including shot peened, sandblasted textures, acid etching, and hand-polished surfaces ranging from light hand-sand to mirror polish. Teflon coating is also available for specialized applications. The appropriate finish is selected based on the end product's surface requirements.

Yes. Rotocast's in-house foundry specializes in casting intricate shapes with complex geometries. Veteran pattern makers collaborate with the foundry team to optimize parting lines and ensure that even highly complex designs are cast with uniform wall thickness and defect-free surfaces suited for production tooling.

Rotocast offers comprehensive mold repair, modification, and expert rebuilding services. Whether your mold has been damaged in production or requires design modifications to improve performance, the Rotocast team provides full support to extend the productive life of your existing tooling investment.

Rotocast's precision aluminum casting parts are engineered for rotational molding operations producing hollow plastic parts, complex geometry products, and specialty urethane and vacuum forming applications. They are trusted by leading manufacturers including Toter, Inc., Rubbermaid Commercial Products, and Swimways for demanding production environments.

Yes. Rotocast provides full product design services, engineering and pattern shop support, custom frame design and fabrication, and technical sales support. They also assist customers in locating qualified rotational molders when needed, making them a comprehensive partner from concept through production.